- Overview
- Product Description
- Product Parameters
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Basic Info.
Model NO.
ACS-PRO
Raw Material
Post-Consumer/Post Industry/in-House Plastic Waste
Screw
Single-Screw
Inverter
Inverter
Electromagnetic Heater
Ceramic Heater or Far-Infrared Heater
Automation
Automatic
Computerized
Computerized
Customized
Customized
Certification
CE, ISO9001:2008, TUV
Condition
New
Machine Type
Plastic Recycling Pelletizing Machine
Voltage
380V 50Hz or Customized
Electric Components
ABB, Ls, Omron, or Customized
Application
Film, Filament, Raffia, Foam
Compacting Room Size
800L-2800L
Capacity Range
320kg/H-2100kg/H
Target Being Recycled Material
PE, PP, PS, ABS
Control
P.L.C Control
Sample/Service Manua
Available
Factory Location
2 Hours Drive From Shanghai
After-Sale Service
Free Spare Parts
Final Product
Pellets/Granules
Advantage
Famous Brand Motor
Business Type
Manufacturer
Material
Iron
Transport Package
Wooden Pallet
Specification
Customzied
Trademark
ACERETECH
Origin
Jiangsu Zhangjiagang
HS Code
8477209000
Production Capacity
100sets/Year
Packaging & Delivery
Package Size
500.00cm * 200.00cm * 200.00cm
Package Gross Weight
2700.000kg
Product Description
Discount Water Ring Pelletizing System For Plastics Films Recycling
Suitable for high impurities materials. Instead of two stage machine.
ACS-H Pro compacting and pelletizing system:The new recycling and granulation system is equipped with an optimized design single screw extruder and filtered in front of the vacuum degassing area. It is especially suitable for heavy printed or polluting plastics.
Application: PE,PP,PS,ABS
| SPECIFICATIONS | |
| Machine Model | ACS-Pro |
| Target Recycled Material | HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET |
| Final Product Shape | Particles |
| System composition | Belt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
| Output Range | 320kg/h-2100kg/h |
| Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) |
| Compactor Volume | 800L-2800L |
| Diameter of screw | 100mm-180mm |
| Material of screw | Bimetal |
| L/D of screw | 50/ 1 |
| Heater of barrel | Ceramic heater or Far-infrared heater |
| Cooling of Barrel | Air cooling of fans through blowers |
| Vacuum deashing exhaust | Two Double-zone vacuum degassing system (Standard) |
| Pelletizing type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
| Voltage Standard | According to the Voltage of the Customer's Location |
| Optioanl device | Metal detector, Roll hualing off device, Masterbatch and additives feeder |
| Warranty | 13 months from the date of bill of lading |
| Technical services | project design, factory construction, installation and recommendations, commissioning |
| Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
| ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
| ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
| ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
| ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
Belt Conveyor
Provide transportation of plastic materials, such as film, filament, Raffia. If you want to feed the film in rolls into the compactor, our hauling roller is optional. The feeding speed is automatically adjusted by the inverter according to the fullness of the compactor.
Provide transportation of plastic materials, such as film, filament, Raffia. If you want to feed the film in rolls into the compactor, our hauling roller is optional. The feeding speed is automatically adjusted by the inverter according to the fullness of the compactor.
Metal Detector
If metal is detected in the material by the metal detector, a warning will be issued and the belt conveyor will be stopped.
If metal is detected in the material by the metal detector, a warning will be issued and the belt conveyor will be stopped.
Compactor
The arc-shaped plate guides the material into the extruder. This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.
The arc-shaped plate guides the material into the extruder. This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.
Rotating And Fixed Blade
The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.
The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.
Sliding Gate With Servo Motor
Installed between compactor outlet and screw extruder inlet. Control the open size of the sliding gate to control the materials duration time in the compactor and adjust the materials feeding capacity into the extruder.
Installed between compactor outlet and screw extruder inlet. Control the open size of the sliding gate to control the materials duration time in the compactor and adjust the materials feeding capacity into the extruder.
Single Screw Extruder
Unique design first stage single screw extruder gently plastics the agglomerates.
Unique design first stage single screw extruder gently plastics the agglomerates.
Double Vacuum Degassing System
Volatile such as micro-molecules and moisture will be removed to make sure the high quality of the granules, which is important for heavy printed film and materials with some water content.
Volatile such as micro-molecules and moisture will be removed to make sure the high quality of the granules, which is important for heavy printed film and materials with some water content.
Gearbox
The gearbox will reduce the motor speed to the screw shafts speed and distributes it to the two output shafts.Low-noise, high torque output.
The gearbox will reduce the motor speed to the screw shafts speed and distributes it to the two output shafts.Low-noise, high torque output.
Second Filter - piston Type Filter
* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.
* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.
Second Filter - Plate Type Filter
* The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
* Ring-shaped heater for consistent and stable heating.
* The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
* Ring-shaped heater for consistent and stable heating.
Self Clean Filter
The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.
The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.
Water Ring Pelletizing System
* Uniform cutting speed is adjusted automatically to make sure even granules.
* Pneumatic knife pressure: Cutting blades are pushed and fit completely to the die pneumatically.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.
* Uniform cutting speed is adjusted automatically to make sure even granules.
* Pneumatic knife pressure: Cutting blades are pushed and fit completely to the die pneumatically.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.
Under-water Pelletizing System
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
Dry System
Advanced dewatering vibration sieve and horizontal centrifugal present high drying performance and low energy consumption.
Advanced dewatering vibration sieve and horizontal centrifugal present high drying performance and low energy consumption.
Packing System
Final qualified granules will be blowed into and storaged in our storage silo.
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.
Final qualified granules will be blowed into and storaged in our storage silo.
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.
Intelligent System
* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop.
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor
* Remote control and Data transmission
Controlling and monitoring function in LAN net.
* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop.
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor
* Remote control and Data transmission
Controlling and monitoring function in LAN net.
YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.
SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.